SHEET 1 OF 4 • DOC. NO. TS-PAT-101
FIG. 1 - 53-Ft Air-Ride Solar Trailer & Securement Apparatus
Side-elevation patent drawing detailing pneumatic air-ride bags [18] (<2.0G shock limit), portrait bifacial PV pallets [20] on anti-slip rubber mats [24], 4"x4" hardwood dunnage [32] (3.5" fork gap), and 4" nylon web straps [34].
TRUCKING.SOLAR // ENGINEERING SPECIFICATION DRAWING
SHEET 1 OF 4
DOC. NO. TS-PAT-101
FIG. 1 - 53-FT AIR-RIDE SOLAR TRAILER & OEM SECUREMENT APPARATUS
DETAIL A [REF. 20, 22, 24] - PV MODULES
53' Air-Ride Conestoga / Swing-Door Van
• Air-Bag Suspension [18]: <2.0G Max Shock
• Max 1+1 Stack • Anti-Slip Rubber Mat [24]
DETAIL B [REF. 30, 32, 34] - TRACKERS & PILES
48'/53' Flatbed (48,000 lb Payload)
• 4"x4" Hardwood Dunnage [32] (3.5" Fork Gap)
• 4" Nylon Straps [34] (Zero Chain on Zinc)
DETAIL C [REF. 40, 42] - HEAVY SKIDS & BESS
Step-Deck / 3-Axle RGN Lowboy
• Central Inverters & MV Transformers [40]
• UN 3536 Class 9 BESS & Crane Window [42]
11
10
12
RETRACTABLE CONESTOGA BOW SYSTEM [16] (CUTAWAY VIEW)
15
PV PALLET <2.0G
20
22
TORQUE TUBES / H-PILES
30
32
34
PCS / BESS
40
42
18
53'-0" (16.15m) AIR-RIDE DECK • MAX 48,000 LB PAYLOAD
[10] Tractor [14] 53' Deck [18] Air-Ride (<2.0G) [20] PV Pallets [32] 4x4 Dunnage [34] 4" Nylon Straps
SHEET 2 OF 4 • DOC. NO. TS-PAT-102
FIG. 2 - Three Bid-Only Brokerage Execution Modes
System schematic comparing Mode [100] Spot & Rescue Loads (1-5 trucks), Mode [200] Dedicated Port/Border Corridor Lanes (5-50 trucks), and Mode [300] Full Utility-Scale Project & RGN Heavy-Haul RFPs (50-600+ trucks).
TRUCKING.SOLAR // ENGINEERING SPECIFICATION DRAWING
SHEET 2 OF 4
DOC. NO. TS-PAT-102
FIG. 2 - BID-ONLY SOLAR BROKERAGE DISPATCH & SEQUENCING SYSTEM
MODE [100] • SPOT & RESCUE
110
1 to 5 Trucks (Per-Load Bid)
• Urgent Carrier Fall-Off Recovery
• Port LFD Container Pull & Transload
• Replacement Tracker / Inverter Skids
• Verified Air-Ride & 4" Nylon Straps
• Direct GPS Laydown Gate Routing
BASIS: CUSTOM SPOT LOAD BID
MODE [200] • DEDICATED LANES
6-8 TRUCKS/DAY • 45-MIN SLOTS [210]
5 to 50 Trucks (Per-Lane Bid)
• Port of Houston / LA / Savannah FTZ
• Monterrey / Laredo Cross-Border
• 45-Min Telehandler Slot Cadence
• >=20mm Rain & >=25mph Wind Gate
• 60" Padded-Fork Conestoga Transload
BASIS: LOCKED CORRIDOR BID
MODE [300] • PROJECT RFP
UN 3536 RGN [310]
50 to 600+ Trucks (Project RFP)
• 100MW - 500MW+ Master Schedule
• Wave 1-3: Piles, Trackers & Modules
• Wave 4: 3-Axle RGN Inverters & MPTs
• Wave 5: UN 3536 Class 9 BESS Heavy Haul
• Mobile Crane Window Synchronization
BASIS: FULL PROJECT RFP BID
[100] Spot & Rescue (1-5 FTL) [200] Dedicated Lanes (5-50 FTL) [300] Project RFP (50-600+ FTL)
SHEET 3 OF 4 • DOC. NO. TS-PAT-103
FIG. 3 - Rural Laydown Gate Weather Hold & Diversion Valve
Highway-to-jobsite routing gate [310] that diverts 80,000-lb trucks onto paved staging pads [330] at $0 gate detention whenever 24-hour site rainfall hits >=20 mm (mud lockout) or wind gusts reach >=25 mph.
TRUCKING.SOLAR // ENGINEERING SPECIFICATION DRAWING
SHEET 3 OF 4
DOC. NO. TS-PAT-103
FIG. 3 - RURAL LAYDOWN GATE WEATHER HOLD & DIVERSION APPARATUS
ORIGIN / HIGHWAY [302]
80,000-LB Gross Weight
53' Air-Ride Conestoga
48k Flatbed / 3-Axle RGN
4-Hr Pre-Arrival Telemetry Check
WEATHER GATE [310]
Rain >= 20 mm / 24h
OR Wind >= 25 mph
Caliche / Gumbo Clay
PASS: DRY & <25 MPH
SOLAR LAYDOWN GATE [320] • OPEN
Direct-to-Site 45-Min Telehandler Slot
• Verified County RUA Haul Route [322]
• Exact Laydown Gate GPS Coordinates
• 10k/12k Telehandler w/ 60" Padded Forks
• 2 Hours Free Time • Zero Queue Stacking
Result: Damage-Free Unload & Signed POD
HOLD: MUD OR HIGH WIND
PAVED BUFFER PAD HOLD [330]
Pre-Dispatch Paved Staging Protection
• Prevents $2,500+ Bulldozer / Wrecker Tow
• Prevents County Road Rutting Fines
• Protects 30 sq.ft. Module Sail Area in Wind
• $0 Gate Detention When Held >=4h Prior
Meters into [320] Once Site Road Dries
334
[302] Highway Tractor [310] Weather Gate (>=20mm / >=25mph) [320] Laydown Gate [330] Paved Buffer
SHEET 4 OF 4 • DOC. NO. TS-PAT-104
FIG. 4 - Origin Photo Check-In & 45-Min Telehandler Offload Relay
Three-stage verification flow: Stage 1 [410] Driver origin strap/BOL photo check-in, Stage 2 [420] Stabilized rural gate GPS pin & County RUA route, and Stage 3 [430] 60"-fork telehandler offload and 3-year POD archive.
TRUCKING.SOLAR // ENGINEERING SPECIFICATION DRAWING
SHEET 4 OF 4
DOC. NO. TS-PAT-104
FIG. 4 - ORIGIN SECUREMENT CHECK-IN & LAYDOWN GATE OFFLOAD RELAY
STAGE 1 [410] • ORIGIN CHECK-IN
PHOTO 1: STRAPS [414]
PHOTO 2: BOL / SEAL
AIR-RIDE: VERIFIED
412
Before Leaving Port / Factory
• Driver Texts 2 Photos via SMS/WhatsApp
• Confirms 4x4 Dunnage & 4" Nylon Straps
• Confirms ShockWatch / Seal Intact
• Verifies Tractor VIN vs. COI Schedule
Eliminates Double-Brokering & Claims
STAGE 2 [420] • GATE PASSPORT
GATE SLOT: 08:15 - 09:00
GPS PIN: 31.264N, -103.118W
GATE: LAYDOWN YARD #2 (PAD B)
RIG: 12K TELEHANDLER (60" FORKS)
PPE: HARD HAT + CLASS 2 VEST
WEATHER STATUS: GREEN (OPEN)
Rural Last-Mile Routing
• Exact Stabilized Gate Lat/Lon Pin [422]
• Bypasses Unpaved Ranch Roads
• Direct Site Superintendent Cell #
• Paced at 6-8 Trucks/Day Max
Zero Gate Congestion • 45-Min Turn
STAGE 3 [430] • OFFLOAD & POD
432
Clean Sign-Off & Audit Packet
• 60" Padded Forks & >=48" Backrest
• Single-Layer Field Staging (500mm Gap)
• Signed Clean POD + Gate Unload Photo
• 3-Year FMCSA Digital Record Archive
Fast Carrier Settlement & EPC Audit
[410] Origin Photo Check-In [420] GPS Gate Passport [432] 12k Telehandler Offload [434] Clean POD